“The Basics” of American life have significantly evolved

I was paging through an old photo album the other day and came upon a photo of my grandmother dated about 1915. There she was standing beside her father-in-law in back of her two-story Aurora home, smiling into the camera holding up the severed head of a pig.

In this day and age, someone hoisting a pig’s head up for the camera would be considered odd if not downright dangerous. But my gentle and kindly grandmother was obviously not a bloodthirsty woman. So what was going on?

Wilhelm Holzhueter and his daughter-in-law, Mabel Lantz Holzhueter, make headcheese at the Holzhueter Home on Hinman Street on Aurora, Illinois’ east side neighborhood nicknamed “Dutch Town” because of its overwhelming German population. Photo probably taken about 1915 by Fred Holzhueter.

What was going on was everyday life at that time.

The early years of this century were times not so far removed—in lifestyle if not in year—from the subsistence farming in which the pioneers engaged. Until relatively recently (we’re talking in historical terms here), people did not go down to the supermarket for their every food need. Sure, there were grocery stores, but they mostly stocked staples like flour, sugar, rice, and the like. Instead of buying everything they ate, our not-so-distant ancestors had big gardens, raised chickens, and they kept cows and sometimes pigs, often even in town.

One reason most women did not work outside the home back then is because there was so much work in their homes to do all that gardening and animal husbandry not to mention trying to keep up with normal household tasks like cooking. Back in that day, just doing the family wash was a day-long job that involved heavy lifting, not to mention often having to be a cross between an engineer and a water-carrier—as my grandmother came to realize after she and my grandfather moved to a farm in 1920.

In this public relations photo taken by the McCormick-Deering folks about 1925, my grandmother washes clothes in a Dexter Double-Tub Washing Machine powered by one of Deering’s gasoline utility engines. My grandfather also used it to power his concrete mixer and for other farm chores in pre-rural electrification days.

Farmers, of course, always tried to grow as much of the food they needed as possible while also trying to grow enough extra to send to market to earn cash. But frontier farmers found that given the transportation technology of the day their farm produce was hard–if not downright impossible–to move to market. As a result, they tried to convert their produce into something that was easier to transport.

Corn, rye, and other grains raised west of the Appalachian Mountains could be fermented and then distilled into whiskey, which could be transported a lot easier than the tons of grain it took to make the spirits. One of the nation’s first tax crises, in fact, happened because the government insisted on taxing whiskey, a practice western farmers insisted was unfair, since grain sold by eastern farmers was not similarly taxed. The Whiskey Rebellion was brief, but the animosity of the western settlers towards the more settled east remained and simmered.

The concept of making it easier to get western agricultural products to eastern markets was one of the major forces driving development on the frontier. Such giant—for their times—public works projects as the Erie Canal, the Welland Canal (around Niagara Falls), the all the other canal systems in the nation were attempts to open farm-to-market transport routes.

Meanwhile, farmers were trying to survive by producing enough for their families to eat. Virtually every farmstead featured a standardized set of buildings and agricultural features that were geared towards not only producing products for sale or barter but for the subsistence of the farm family as well. Early on, a barn to provide storage for fodder, protection for draft animals, and farm equipment storage (meaning a plow during pioneer days); a crop storage building that eventually evolved into what we now call a corn crib; and a chicken house were the minimum buildings, beside the farmhouse, that were included on most farmsteads. Gradually, the kinds of farm equipment farmers needed increased and so a separate machine shed was added to the farmstead.

About 1900, R.D. Gates proudly poses with the hogs he’s raising on his farm on Minkler Road south of Oswego as his hired man on the wagon full of freshly picked and husked corn looks on. (Little White School Museum Collection)

In terms of livestock, at least one cow was kept to provide milk and butter for the family. A few pigs were almost always kept because they were easy to raise and provided a lot of meat for the cost of feeding them. Cattle were usually kept, although they were more expensive to purchase and breed than pigs because they did not convert forage to meat as efficiently. And, of course, chickens were almost always on hand because of their utility as garbage disposals, egg layers, and ready sources of fresh meat.

Until the 1960s, most farmers raised all of the above animals at once on their farms, sometimes for the consumption of their families and even more often as profit centers for their farming operations.

Outside on the farmstead, there was an orchard and a large garden plot. Orchards usually included apple, cherry, and pear trees, plus sometimes plums, apricots, and peach trees. Early on, fruit was dried or stored in cellars for use later in the year. Later on, the fruit was either canned or turned into jellies and preserves.

Preserving vegetables and other garden produce, fruit, and meat was one of farm wives’ major tasks. Vegetables were canned, while root crops were preserved in cellars. Some vegetables, like cabbage and cucumbers were preserved by pickling, including making sauerkraut out of cabbage. Fruit was, as mentioned above, either canned for later use in pies and salads, or made into preserves, jams, and jellies. Many farm tables featured a jelly dish at all three meals during the day.

My grandmother in 1978 enjoying a rest after a busy life in the house my grandfather built in town for their retirement.

Meat was preserved in a variety of ways, including canning, which was especially favored for beef. Pork was preserved by frying the pork chops and putting them down in layers in large crocks. Each layer was sealed from outside air–and spoilage–with a thick layer of pork grease. Bacon and hams were smoked for preservation. And some parts of the hog were preserved in other ways. “Headcheese” was created by boiling the hog’s head to remove and cook the meat and release the natural gelatin in the bones and connective tissue. Then the mixture was seasoned and poured into loaf pans to cool. This produced a spiced lunch meat loaf that was sliced for use in sandwiches and other recipes.

Which gets us back to what my sweet grandmother was doing displaying that hog’s head so proudly: She was getting ready to make up a fresh batch of headcheese for use in my grandfather’s lunches at the old Chicago, Burlington & Quincy Railroad shops in Aurora—no trip to the packaged meat aisle of the grocery store needed.

As a commentary on American life, the photo leading off this post is just one more indication of how far our definition of “the basics” has moved from the time of our grandparents’ and great-grandparents’.

Water-powered mills, once a familiar sight, have nearly disappeared from the landscape

By the turn of the 20th Century, most of Kendall County’s old water-powered grist and sawmills had either completely disappeared or had switched to steam power.

That might seem puzzling given that the water powering all those mills was free, while steam engines require fuel of one kind or another that has to be purchased. As it turns out, though, while the water that powered mills might have been free, actually turning water into hydraulic power was pretty costly. Couple that with the economics of improved transportation and the economies of scale industrialization created, and it gets a lot easier to see why water-powered mills disappeared from the landscape.

Starting with the era of settlement in the 1830s, enterprising millwrights built sawmills and gristmills on almost every sizable stream in Kendall County. The Fox River had its share of mills of various kinds, of course, but so did local creeks including Blackberry, Morgan, Big Rock, and Waubonsie.

Dams were comprised of timber cribs staked to the stream bottom, filled with rocks and rubble, and then faced with timber. Illustration from Mill by David Macaulay, 1989.

According to the county’s first historian, the Rev. E.W. Hicks, by 1846, Kendall County’s population totaled 5,600 people and “Their sawing and grinding was done by fourteen saw and grist mills.”

To create the waterpower to run their mills, millwrights first had to build dams. During that era, they were simple walls built across streams with no floodgates. The technology of the day called for putting together triangular timber frames that were than hauled into the stream and secured to the bottom with forged iron stakes. The open frames were then filled with rocks and rubble. The vertical upstream side of the dam was faced with planks to hold the rubble in place, while the slanted downstream side was also covered with planks to make a smooth surface for the water running over the dam.

1906 view of the Parker dam and gristmill taken from the Parker Sawmill and Furniture Factory on the east bank of the Fox River looking west. Note the damn’s plank facing. By this time, the mill had been long out of business and the dam was gradually being washed away. (Little White School Museum collection)

Millraces were dug around one or sometimes both ends of the dam and were generally faced with flagstone easily mined along the banks of the county’s streams. These millraces could be either simple, powering one mill or longer and more elaborate powering multiple mills. The long Montgomery millrace powered two mills, while the millrace at Yorkville powered Black’s paper mill as well as Yorkville’s first grain elevator via an overhead wire cable and pulley system.

1886 Sanborn Fire Insurance Company map showing the wire cable and pulley system that powered the Walter & VanEmon’s Grain Elevator at Yorkville.

Here in Oswego, the dam was sort of anchored into the bedrock exposed on the two riverbanks. The mills were then built in such a way that their millraces ran through their basements, where the waterwheels, and later the turbines, were located. That had the advantage of eliminating the need for longer races that could be maintenance headaches. The gristmill on the west bank was built first, followed by the sawmill on the east bank. A furniture factory was eventually added to the sawmill. A small chest of drawers manufactured there is on exhibit at Oswego’s Little White School Museum.

The Parker Gristmill (far bank of the Fox River) and the Parker Sawmill and Furniture Factory (right) were located at opposite ends of the Oswego dam. Both ends of the dam were securely anchored in the bedrock on the banks of the river. (Little White School Museum collection)

The fast millrace water powered the millwheels. Because of our generally flat topography, many of our early mills used horizontal tub wheels although vertical undershot wheels that we generally think millwheels ought to look like were not uncommon, either. One county mill used an undershot wheel, powering equipment using water flowing under and not over it. Huge at 24-feet in diameter, the sawmill it powered was located on the Fox River at Millbrook.

The 1838 Federal survey map of Fox Township illustrates Jackson’s Mill at modern Millington nearly on the border with LaSalle County. The mill boasted a 24-foot undershot water wheel that powered both sawmill and gristmill equipment.

As soon as possible, those early tub and undershot wheels were replaced by turbines imported from back East. A later turbine wheel from Gray’s Mill is on exhibit near the riverbank in the park just upstream from the Mill Street Bridge in Montgomery.

Early on, sawmills were as, if not more important, than gristmills. They used vertical steel sawblades to cut local timber into lumber for buildings and fences. In the county’s oldest buildings the evidence of their vertical saw cuts are still clearly visible, looking much different than the spiral saw marks made by later circular sawblades.

The era of local sawmilling ended surprisingly soon as cheaper lumber began to flow into Chicago aboard sailing ships from Michigan and Wisconsin. The fate of Jackson’s Millbrook sawmill mentioned above was typical, as Hicks reported in 1877: “But the gang saws of Michigan and Wisconsin at last outstripped it, and left the aged frame to bleach in the sun until a year ago, when the spring freshet bore it away on its bosom to rest in a watery grave.”

Brownell Wing’s huge three-story limestone Millhurst gristmill is the only former water-powered mill still standing in Kendall County. Built in 1870, the mill never opened after the new Ottawa, Oswego & Fox River Valley Rail Road bypassed it by a mile to the southeast. (Little White School Museum collection)

Hicks’ comment above also points out one of the other downsides of the county’s water-powered mills—the cost of maintaining them in the face of annual floods, called freshets back in those days. Dams were damaged every year by the annual spring floods, and were sometimes–along with their adjacent mills–entirely destroyed by rampaging ice floes and high water during breakup.

As a result the dams also required constant maintenance. Those timber frames submerged in water tended to rot away and the upstream and downstream plank coverings had to be monitored continually, making for a lot of labor needed to make use of that “free” water. Couple that with the vagaries of water flow at various times of the year, and it becomes clear water power may not be such a hot power source after all. As the Kendall County Record reported from Yorkville on Aug. 21, 1879: “The water in the river is so low that the paper mill had to shut down Tuesday.”

The viability of local mills remained certain through the 1870s. After that two things tended to lead to their disappearance. First was the advent of affordable steam engines. When a steam engine could be installed and run the establishment with no need to maintain a dam, complicated turbines, or worry about low water levels, it made economic sense to switch power sources.

Looking north into Kane County on the Fox River from Bereman’s Curve on the East River Road (now Ill. Route 25) towards the covered Montgomery Bridge and Gray’s Mill. The venerable old local landmark is one of the few former water-powered mills still standing along the river. (Little White School Museum collection)

Gradually, the old mills closed down to be replaced by steam-powered mills in more convenient locations, which, in turn, were then made obsolete by the extension of rail lines through the county that carried farmers’ crops and livestock away and brought back manufactured materials, from wheat flour to sawn lumber, at prices no small local sawmill or gristmill could beat or even meet.

Photo probably taken about 1927 by Irvin Haines of the Parker Grist Mill, probably taken as he dismantled the mill provide timbers and other materials to rebuild the old Seely stone barn at the west end of the Oswego bridge into Turtle Rock Inn for Mr. and Mrs. James Curry. The Currys moved into Turtle Rock in November 1928. (Little White School Museum collection)

While some of the old mill buildings remained—especially ones like Gray’s Mill just north of the Kendall County line in Montgomery or Wing’s Mill In Kendall County’s Fox Township at Millhurst built of native limestone—others were washed away by floods, burned down, or were dismantled and their timbers reused for other purposes. The dams that provided their waterpower were gradually erased by annual spring floods and the breakup of ice in the spring. A few of the dams were maintained by companies that harvested ice from their millponds but the increasing pollution of the Fox River and the development of ice manufacturing equipment eliminated that use as well by the first decade of the 20th Century.

At low water on the Fox River, those with sharp eyes can often see some of the remaining timber frame members of the old mill dams–direct and tangible links to the era of pioneer millwrights and millers. The ones above, still staked to the river bottom, are the remains of the old Parker Dam at Oswego I photographed back in 2018.

Today, while some of those old dam and mill sites have been totally erased from the landscape, here and there their remains can still be seen if a person knows what they’re looking at—I can see the remains of a dam and the mills that stood at either end from my office window here in Oswego, for instance. And the remains of Montgomery’s long millrace are still visible as a swale extending along the riverbank above the Montgomery Bridge.

But for the most part it’s one more once-important Fox Valley business era that’s almost totally disappeared from our collective memory.